Cummins X15 CM2350 X116B Performance Series (2018 & Newer) Fault Code: 6459 PID: SPN: 3216 FMI: 2/21 Aftertreatment 1 Intake NOx Sensor – Data Not Rational – Drifted Low

Lamp:
None

Reason:
An offset in the intake NOx sensor reading has been detected.

Effect:
Possible reduced engine performance.

Circuit Description:
The aftertreatment intake NOx (Nitrogen Oxides) sensor is a smart device and communicates with the Engine Control Module (ECM) via the J1939 data link. The aftertreatment intake NOx sensor performs internal diagnostics and reports malfunctions back to the primary ECM using the J1939 data link. The NOx sensor is permanently attached to the NOx control module. They are serviced as a single component and can not be replaced individually. The aftertreatment intake NOx sensor is used to measure the NOx emissions at the intake of the aftertreatment system.

Component Location:
The aftertreatment intake NOx sensor is mounted on the engine near the turbocharger turbine outlet.

Conditions for Running the Diagnostics:
1. This diagnostic runs when the aftertreatment diesel oxidation catalyst intake temperature sensor has been above 150°C [302°F] for 5 minutes while the engine is running.
2. This diagnostic has to meet specific engine and aftertreatment conditions to run and complete.

Conditions for Setting the Fault Code:
The Engine Control Module (ECM) detected the aftertreatment intake NOx reading was higher or lower than the calculated aftertreatment intake NOx value for the engine operating conditions.

Action Taken When the Fault Code is Active:
The ECM illuminates the amber check engine lamp and/or Malfunction Indicator Lamp (MIL) after the diagnostic fails on two consecutive trips.

Conditions for Clearing the Fault Code:
1. Start and operate the engine to raise exhaust temperatures. This can be done by either driving the vehicle or initiating a stationary regeneration using the recommended diagnostic tool or equivalent.
2. The aftertreatment diesel oxidation catalyst intake temperature must be above 150°C [302°F] for 5 minutes before the aftertreatment intake NOx sensor can run its internal diagnostics.
3. To validate the repair, it is necessary to drive the vehicle and operate it in a motoring condition for 10 seconds continuously.
4. The fault code status displayed by the recommended diagnostic tool or equivalent will change to inactive immediately after the diagnostic runs and passes.
5. The ECM will turn off the amber check engine lamp immediately after the diagnostic runs and passes.
6. For On-Board Diagnostics (OBD) engines, the ECM will extinguish the Malfunction Indicator Lamp (MIL) after three consecutive trips where the diagnostic runs and passes.
7. The “reset all faults” command in the recommended diagnostic tool or equivalent can be used to clear active and inactive faults, as well as extinguish the MIL for OBD applications.

Shop Talk:
Possible causes of this fault code include:
1. EGR system leaks.
2. Exhaust system leaks.
3. An incorrectly installed aftertreatment intake NOx sensor.
4. An aftertreatment intake NOx sensor that has carbon buildup on the tip of the sensor.
5. A malfunctioning EGR differential pressure sensor.
6. A malfunctioning EGR valve.
7. Excessive oil consumption.
8. Possible engine misfire.
9. The NOx sensor part number is incorrect.