Allison 3000 & 4000 Gen 4 Fault Code: P0964 Pressure Control Solenoid 2 (PCS2) Control Circuit Open

DIAGNOSTIC RESPONSE:
DNS, SOL OFF (hydraulic default)

CIRCUIT DESCRIPTION:
Pressure Control Solenoid 2 (PCS2) is a normally open solenoid used to apply the C2 clutch in 4th – 6th range, and the C3 clutch in Reverse. The Transmission Control Module (TCM) commands the solenoid OFF to produce hydraulic pressure in the clutch apply circuit. When PCS2 is commanded ON, the C2 clutch is released. The TCM sends control current to PCS2 from High Side Driver 2 (HSD2) via wire 171. HSD2 is continuously ON unless the TCM detects a fault condition. The TCM regulates the amount of current to PCS2 by switching PCS2 low side driver ON and OFF. Wire 152 completes the circuit between PCS2 and its low side driver. DTC P0964 indicates that the TCM has detected an open condition in the PCS2 electrical circuit. The open condition may exist in the high side (wire 171) or low side (wire 152).

CONDITIONS FOR RUNNING THE DTC:
TCM initialized normally and engine speed above 200 rpm.

CONDITIONS FOR SETTING THE DTC:
This DTC sets when the TCM detects PCS2 low side driver has been detected in a failed open state.

ACTION TAKEN WHEN THE DTC SETS:
When DTC P0694 is active:
1. If failure occurs while in a forward range, then shift to another forward range. If failure occurs while in Neutral (N), the transmission remains in Neutral (N). If failure occurs while in Reverse, the transmission remains in Reverse (R) or shifts to Neutral (N). Once range is attained, transmission will be locked in range. There is no response to shift selector requests.
2. DTC is stored in the TCM history.
3. The CHECK TRANS light illuminates.
4. The TCM freezes shift adapts (DNA).

CONDITIONS FOR CLEARING THE DTC:
Use the diagnostic tool to clear the DTC from the TCM history. The TCM automatically clears the DTC from the TCM history if the vehicle completes 40 warm-up cycles without failure.

DIAGNOSTIC AIDS:
DTC P0964 can be caused by:
1. PCS2 issues such as:
– W152 high resistance or an open circuit in chassis harness.
– W152 (terminal 5 of 20-way) high resistance or an open circuit in internal transmission harness.
– PCS2 defective.
2. Unlocked connectors, expanded terminals, poor pin crimps or unlocked pins causing high resistance or open circuit.
3. Defective TCM.

Review applicable information in Control System and Transmission Specifications to find additional circuit specifications, system and connector diagrams, and troubleshooting tips.