Cummins ISB4.5 CM2150 Fault Code: 154 PID: 105 SPN: 105 FMI: 4 Intake Manifold 1 Temperature Sensor Circuit – Voltage Below Normal or Shorted to Low Source.
Circuit Description
The intake manifold 1 temperature sensor is a variable resistor sensor and is used to measure the temperature of the air entering the intake manifold of the engine. The engine intake manifold temperature value is used by the ECM for the engine protection system and engine emission control. The electronic control module (ECM) supplies 5 volts to the intake manifold temperature signal circuit, and monitors the change in voltage caused by changes in the resistance of the sensor to determine the intake manifold temperature. When the intake air is cold, the sensor (or thermistor) resistance is high. The ECM signal voltage only pulls down a small amount through the sensor to a ground. Therefore, the ECM senses a high signal voltage or low temperature. When the intake air is warm, the sensor resistance is low. The signal voltage pulls down a large amount. Therefore, the ECM senses a low signal voltage, or a high temperature.
Component Location
The engine intake manifold temperature sensor is located in the air intake manifold.
Conditions for Running the Diagnostics
This diagnostic runs continuously when the keyswitch is in the ON position.
Conditions for Setting the Fault Codes
The ECM detects that the intake manifold temperature signal voltage is less than 0.41-VDC for more than 10 seconds.
Action Taken When the Fault Code is Active
-The ECM illuminates the amber CHECK ENGINE lamp and/or the malfunction indicator lamp (MIL) immediately when the diagnostic runs and fails.
-Engine torque can possibly be reduced.
-A default value is used for the intake manifold temperature reading.
Conditions for Clearing the Fault Code
-To validate the repair, start the engine and let it idle for 1 minute.
For engines equipped with SCR aftertreatment:
-This fault code can not be cleared with INSITE™ electronic service tool.
-The ECM will turn off the amber CHECK ENGINE lamp and/or MIL immediately after the diagnostic runs and passes.
-Use INSITE™ electronic service tool to verify the fault code is inactive.
-The inactive fault code will be cleared from the memory after 9600 hours of engine operation without a reoccurrence.
For all other engines:
-The ECM will turn off the amber CHECK ENGINE lamp after the diagnostic runs and passes.
-For On-Board Diagnostics (OBD) engines, the ECM will turn off the MIL after three consecutive trips where the diagnostic runs and passes.
-The “Reset All Faults” command in INSITE™ electronic service tool can be used to clear active and inactive fault codes, as well as extinguish the MIL for OBD applications.
Shop Talk
The intake manifold temperature sensor shares return wires in the engine harness with other sensors. Opens and shorts in the engine harness can cause multiple fault codes to be active. Check fault codes with multiple counts first.
Possible Causes
-Signal circuit shorted to ground in the harness
-Signal circuit shorted to return or ground in the sensor.
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